Pressure and leak test of refrigerant piping system. |
After election of provision refrigeration plant onboard and
finished refrigerant pipe work prior to
application of insulation, pressure/leak
test to be performed as follow procedure.
1. | Close suction valve and discharge valve of compressor. | |
2. | Open other valves installed on the refrigerant pipe line. | |
3. | Low pressure switch to be isolated from suction line during this test and ensure that | |
expansion valves, pressure switches and etc. containing bellows or diagrams are | ||
isolated from the rest of the plant during the test. | ||
4. | Charge N2 gas into entire system through charge valve until the pressure rises up to | |
the test pressure of 11kg/cm² G. for low pressure side. | ||
( from expansion valve to compressor suction stop valve) | ||
5. | Close stop valve just ahead the expansion valve on the liquid line to separate high | |
pressure line from low pressure line. | ||
6. | Further charge dry N2 gas until the pressure rises up to the test pressure of 21kg/cm² G. | |
for high pressure side. | ||
(From compressor discharge stop valve to manual stop valve installed just ahead | ||
expansion valve) | ||
7. | Keep this condition for 12 hours and check the pressure drop at the end of this test. | |
The pressure drop should not exceed 0.35kg/cm² with following temp. correction. | ||
P = Po - P (To/T) 0.35kg/cm² | ||
here, | P = Pressure drop (kg/cm²) | |
Po = Initial pressure (kg/cm²) | ||
To = Initial temperature (°K) | ||
T = Temperature at end of test (°K) | ||
8. | In case of pressure drop exceeds 0.35kg/cm², every joint to be checked by halide | |
torch detector or soap water. If leakage is detected, the test should be repeated | ||
after the leak part repaired. |